AE PHENOMENON
____Acoustic emission (AE) phenomenon AE signals generated under different loading patterns can provide valuable information concerning the structural integrity of a material. Load levels that have been previously exerted on a material do not produce AE activity. In other words, discontinuities created in a material do not expand or move until that former stress is exceeded. This phenomenon, known as the Kaiser Effect, can be seen in the load versus AE plot.

____Knowledge of the Kaiser Effect and Felicity Effect can be used to determine if major structural defects are present. This can be achieved by applying constant loads (relative to the design loads exerted on the material) and “listening” to see if emissions continue to occur while the load is held. As shown in the figure, if AE signals continue to be detected during the holding of these loads (GH), it is likely that substantial structural defects are present. In addition, a material may contain critical defects if an identical load is reapplied and AE signals continue to be detected. Another guideline governing AE’s is the Dunegan corollary, which states that if acoustic emissions are observed prior to a previous maximum load, some type of new damage must have occurred. (Note: Time dependent processes like corrosion and hydrogen embrittlement tend to render the Kaiser Effect useless) The Kaiser Effect A material under stress will emit AE only when the stress level exceeds that which it has previously experienced.
The graph above shows AE occurrences on an aluminium diaphragm subjected to differential pressure in two loading cycles.